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Ma Conveyor Moyenera, Kukweza ndi Kutsitsa Njira Zosamalira

Opanga zida zonyamulira ndi kunyamula katundu akupereka malangizo kwa opanga momwe angawongolere njira zokonzera.
Kusanthula koyenera kwa magawo osamalira kwambiri ndi njira zomwe zilipo zitha kuchepetsa kwambiri nthawi ndi ndalama zomwe zimagwiritsidwa ntchito pokonza makina otumizira.Ndi kuchuluka kwa matekinoloje atsopano omwe akupezeka pamsika wamasiku ano wa phukusi, mayankho ambiri amatha kusintha mosavuta zida zomwe zilipo kale zokhala ndi zosankha zotsika kapena zosakonzekera, potero kuchepetsa ndalama ndikuwonjezera nthawi yowonjezera.
Chinthu chachikulu chokonzekera chotengera chilichonse ndi mafuta oyenera.Chifukwa ma drive nthawi zina amakhala m'malo ovuta kufikako, zida zamagalimoto ofunikira sizikhala ndi mafuta pafupipafupi kapena konse, zomwe zimapangitsa kulephera kukonza.
Kusintha chigawo cholephera ndi chofananacho sikuthetsa gwero la vutolo.Kusanthula koyenera kwamavuto kukuwonetsa kuti kusintha magawo olephera ndi zigawo zomwe zimachepetsa kukonza kumawonjezera nthawi yowonjezera.
Mwachitsanzo, kusintha makina oyendetsa galimoto omwe amafunikira kukonzedwa kwa sabata ndi mwezi ndi injini ya ng'oma yomwe imangogwiritsidwa ntchito maola 50,000 aliwonse akugwira ntchito kumachepetsa kapena kuthetsa mavuto amafuta, kupulumutsa nthawi yokonza ndi ndalama.
Tom Koehl wa Superior akuti kugwiritsa ntchito scraper yoyenera pakugwiritsa ntchito sikunganyalanyazidwe.
Njira zoyeretsera zonyamula katundu nthawi zambiri zimaphatikizapo kugwiritsa ntchito molakwika zomangira kapena masiketi.Onetsetsani kuti mukugwiritsa ntchito mapangidwe olondola a ma belt scrapers pakugwiritsa ntchito kwanu ndikuwonetsetsa kuti ali ndi vuto lolondola tsiku lililonse.
Masiku ano, zitsanzo zina zimangokhalira kukangana.Chifukwa chake, ngati mulibe nthawi yopsinjika, bizinesi yanu iyenera kuganizira zokweza ukadaulo wake.
Chachiwiri, matabwa onyamula katundu ayenera kukhala osasunthika ndikugwira ntchito monga momwe akufunira.Kupanda kutero, kusefukira kudzachitika, zomwe pamapeto pake zidzadzetsa kutaya mphamvu, zomwe zimapangitsa kuti pasadakhale kuvala kosafunikira pamapuleti opanda pake ndi ma pulleys ndi kuwonongeka kwa lamba.
Mavuto ambiri osamalira lamba amakhudzana ndi zinthu zingapo.Ena mwamavuto omwe amawonedwa kwambiri ndi kutha kwa zinthu, kutsetsereka kwa lamba, kusanja bwino lamba komanso kuvala mwachangu, zonse zomwe zimatha chifukwa cha kukakamira kwa lamba kosayenera.
Ngati kupanikizika kwa lamba ndikwambiri, kuvala msanga kumatha kuchitika pakanthawi kochepa, kuphatikiza kutopa kwakuthupi komanso kuchepa kwa zokolola.Izi zimachitika chifukwa cha kupindika kwambiri kwa shaft, kupitilira magawo apangidwe a shaft system.
Ngati lambayo ili yomasuka kwambiri, ikhoza kuyambitsa mavuto ena aakulu.Ngati kugwedezeka kwa lamba sikukwanira, pulley yoyendetsa galimotoyo imatha kuterera, yomwe imathandizira kuvala pa pulley yoyendetsa ndi chivundikiro cha lamba wapansi.
Vuto linanso lomwe limadza chifukwa cha kusamangika kwa lamba ndi kufooka kwa lamba.Izi zitha kupangitsa kuti zinthu zitayike, makamaka pamalo otsegulira.Popanda kumangika bwino lamba, lamba amatha kugwedezeka kwambiri ndikupangitsa kuti zinthu ziwonongeke m'mphepete mwa lambayo.Kumalo olemetsa vuto ndi lalikulu kwambiri.Lambayo akamanjenjemera kwambiri, sungathe kusindikiza siketiyo bwino, ndipo zinthu zomwe zidatayika nthawi zambiri zimathamangira kumbali yoyera ya lambayo ndikupita ku pulley ya mchira.Popanda pulawo ya lamba, izi zitha kupangitsa kuti ma fender awonongeke mwachangu komanso kulephera msanga kwa ma pulleys.
Kuti muthetse vutoli, fufuzani nthawi zonse kusintha kwamphamvu kwa makina omangirira ndikuwonetsetsa kuti makina onse omangirira amayenda momasuka ndipo ali ndi kulemera koyenera.
Nthawi zonse sintha masiketi kuti zinthu zisatayike kapena kuwazidwa pamalo otsegulira.Kuyipitsidwa ndi kutayikira ndizomwe zimayambitsa kuchulukirako kukonza kwa ma conveyors.Motero, kuwongolera kudzachepetsa katundu wosamalira.
Yang'anani kusiyana kwa zodzigudubuza za conveyor kuti zivale kuti mutsimikizire kuti lamba likuyenda bwino, makamaka ndi zodzigudubuza za korona, komanso zimagwiranso ntchito kwa odzigudubuza athyathyathyathya.Kusunga nthawi yabwino kumachepetsa nthawi yopuma.
Yang'anani zolephereka kapena zolephera za conveyor ndikusintha nthawi yomweyo kuti muwongolere magwiridwe antchito ndikuwonjezera matani pochepetsa nthawi yosakonzekera.
Kuyang'ana nthawi zonse ndikusintha zotsukira malamba kungathandize kupewa kutsetsereka kwa lamba pa chotengera komanso kuchepetsa kuvala pazigawo zonse zonyamula ndikuchepetsa kuipitsidwa kwa ma conveyor pulleys ndi ma bearing aivi.
Yang'anani maulalo amakina pafupipafupi kuti muwunikire mavalidwe olumikizirana ndikupewa kuthyoka mwangozi lamba.
Kupatula kukonza zodzitchinjiriza nthawi zonse, chinthu chofunikira kwambiri omwe opanga angachite kuti achepetse zovuta zokonza ndikukonzekeretsa zida zawo zonyamula katundu ndi zida zoyenera.
Zina mwazinthu zomwe zikuganiziridwazi zingaphatikizepo zomangira zosamva kuvala mu nkhokwe ndi chute;zothandizira zapamwamba m'malo otsegulira kuti ziwongoleredwe zilowe ndikuchotsa zinthu zakugwa;mphira wobwerera poto kuti apewe kudzikundikira kwa zinthu zomwe zatayika;komanso ma pulleys anga kuti atalikitse moyo wa ma pulleys.
Chinthu chachiwiri chofunikira pakuyenda koyenera kwa lamba ndikuwonetsetsa nthawi zonse kuti chotengeracho chili mulingo komanso kuti zolumikizira ndi lamba ndizowongoka.Maphunziro a Loafer angathandizenso kutsata bwino.
Chimodzi mwazinthu zofunika kwambiri zomwe opanga ma aggregate ayenera kulabadira ndikuchepetsa kuchuluka kwa kasamalidwe ka zida zisanayambe kugwiritsidwa ntchito.
Ma conveyor amayenera kupangidwa kuti azitha kunyamula katundu wolemera kwambiri popindika.Pamene mphamvu zosagwirizana zichitika, chomangacho chiyenera kukhala ndi mawonekedwe apakati, apo ayi mawonekedwewo adzawonongeka.
Zopangidwa molakwika kapena zowonongeka zimatha kukhudza kutsatira lamba popeza kapangidwe kake kamatha kusinthasintha ndikusintha poyankha katundu woyimitsidwa, kupangitsa kuvala kosafunika pazinthu monga ma pulleys, ma shafts opatsirana ndi ma mota.
Chitani kuyang'ana kowoneka bwino kwa kapangidwe ka conveyor.Kupsinjika kwamakina pamapangidwe kumatha kuwononga, ndipo njira zonyamulira ndi kusuntha kapangidwe kake zimatha kusokoneza ndikupindika.
Pali mitundu yambiri yama conveyors pamsika lero.Ambiri ndi ma truss kapena ma channel.Ma conveyors amapangidwa mu 4 ″ mpaka 6 ″.kapena 8 inchi.zinthu malinga ndi kagwiritsidwe ntchito kake.
Chifukwa cha mapangidwe awo a mabokosi, ma conveyors a truss amakhala olimba kwambiri.Mapangidwe anthawi zonse a ma conveyors awa nthawi zambiri amapangidwa ndi chitsulo chokhuthala.
Kapangidwe kake kakukulirakulira, m'pamenenso kamakhala kocheperako kamene kamagwira ntchito bwino, kupewa zovuta zotsata ndikuchepetsa kukonza makina onse otumizira.
Chris Kimball wa Belt Tech akupereka lingaliro lothana ndi gwero la vuto, osati zizindikiro zokha.
Kuwongolera kutaya ndi chinthu chofunikira kwambiri pakusunga magwiridwe antchito komanso phindu.Tsoka ilo, ndizosavuta kuzinyalanyaza chifukwa ndizofala kwambiri.
Kusintha koyamba kungafunike kusintha kwa zinthu zomwe zatayika monga kubwezera komanso kumvetsetsa ndalama zenizeni ndi zotsatira zake, kuphatikizapo kuchepa kwa magwiridwe antchito, kuchepetsa chitetezo cha zomera, ndi kuwonongeka kwa ma pulleys, idlers ndi zigawo zina chifukwa cha zinthu zomwe zimatha kutayika.Ndizovuta.ntchito, kotero mtengo wokonza nawonso udzakwera.Nkhani zimenezi zitamvetsetseka bwino, kusintha kothandiza kungapangidwe.
Malo osinthira amatha kubweretsa mavuto ambiri, koma amakhalanso mwayi wabwino wowongolera.Kuyang'anitsitsa ntchito zawo kungasonyeze zolakwika zomwe zingathe kukonzedwa.Chifukwa vuto limodzi nthawi zambiri limakhudzana ndi lina, nthawi zina dongosolo lonse lingafunike kukonzedwanso.Komano, pangafunike kusintha pang’ono chabe.
Nkhani ina yocheperako, koma yofunika kwambiri ndi yotsuka lamba.Dongosolo loyeretsera lamba lomwe limayikidwa bwino ndi lofunikira kwambiri poletsa kuti zinthu zakumbuyo zisamangidwe pa kapu ya idler, zomwe zimapangitsa kuti lamba asayende bwino komanso kutayikira.
Zoonadi, chikhalidwe cha lamba ndi ubwino wa maulumikiziwo zidzakhudza mwachindunji momwe njira yoyeretsera imagwirira ntchito, monga lamba wosweka kwambiri komanso wowonongeka adzakhala ovuta kuyeretsa.
Poganizira kufunikira kokonzanso bwino, chitetezo ndi zokolola za zomera zamakono zophatikizana, kukonza bwino ndi kuchepetsa fumbi ndi zipangizo zoyendera zikukhala zofunika kwambiri.Zotsukira malamba ndi gawo lofunikira panjira iliyonse yaukhondo komanso yogwira mtima.
Malinga ndi Mine Safety and Health Administration, 39 peresenti ya zochitika zokhudzana ndi ma conveyor zimachitika poyeretsa kapena kuchotsa chotengera.Zotsukira lamba wa conveyor zimathandizira kuyeretsa zinthu zomwe zabwezedwa ndikuziteteza kuti zisagwe m'malo osiyanasiyana kumbuyo kwa lamba wotumizira.Izi zitha kuchepetsa mavuto osungira ndi kukonza nyumba monga kumanga mochulukira komanso kuvala pa zodzigudubuza ndi ma pulleys, kusalumikizana bwino kwa ma conveyor chifukwa cha kuphulika kopanga chifukwa cha zinthu zonyamulira, komanso kudzikundikira kwa zinthu zomwe zikugwa kuchokera ku zodzigudubuza ndi zomanga pansi, malo omanga, magalimoto ngakhale anthu;malo ogwirira ntchito oipa ndi osatetezeka, komanso chindapusa ndi/kapena zilango.
Kuyeretsa ndikofunikira pakutsata koyenera kwa conveyor.Chinsinsi chowongolera backhaul ndikukhazikitsa ndikusunga njira yabwino yoyeretsera lamba.Ndizomveka kugwiritsa ntchito makina oyeretsa ambiri kuti atsimikizire kuti zinthu zikhoza kuchotsedwa kangapo.Machitidwewa nthawi zambiri amakhala ndi chotsukira chisanayambe chomwe chili pamutu wa pulley pamwamba kuti achotse zinthu zambiri, ndipo chotsukira chimodzi kapena zingapo zachiwiri zomwe zili pafupi ndi lamba zimabwereranso kuchotsa tinthu tating'onoting'ono totsalira.
Gawo lachitatu kapena makina otsuka wotsatira atha kusunthidwa mmbuyo motsatira malo obwerera a conveyor kuti achotse zonse zomaliza.
A Mark Kenyon a Applied Industrial Technologies akuti kuchepetsa kubweza ngongole kungathe kupititsa patsogolo ntchito komanso kuchepetsa ndalama zokonzera.
Kusintha kosavuta komwe kungapangidwe kuti muchepetse mtengo wokonza ma conveyor ndikuwonetsetsa kuti chotsukira lamba ndichokhazikika bwino.
Zotsukira lamba zosinthidwa molakwika zingayambitse kubwelerana, zomwe zingayambitse kulephera msanga kwa ma pulleys, malamba, ma idlers, ma bearings ndi ma conveyor bottoms.Chotsukira lamba chosakwanira bwino chingayambitsenso zovuta pakutsata ndi kutsetsereka kwa lamba, zomwe zimakhudza kusanja bwino komanso kusasinthika kwadongosolo.
Zing'onozing'ono zazinthu zomwe zabwezedwa nthawi zambiri zimanyalanyazidwa kapena kunyalanyazidwa, koma ndikofunikira kumvetsetsa komwe zinyalala za zinthuzi zimathera komanso momwe zimakhudzira kudalirika kwa mbewu, kugwiritsa ntchito bwino komanso kukonza ndalama.
Ena otsuka malamba atsopano tsopano atha kugwiritsa ntchito kupsinjika kwa mpweya, kuchotseratu kufunika kokonzanso.Kukonzekera kopanda kukonza kumeneku kumalepheretsa kusuntha kwa zinthu pakati pa zosintha, kusungabe kupanikizika kosalekeza pa lamba moyo wonse wa vacuum.Kupanikizika kosalekeza kumeneku kumakulitsanso moyo wa tsamba ndi 30%, kumachepetsanso nthawi yofunikira kuti musunge chotengera.

 


Nthawi yotumiza: Nov-22-2023