Mapangidwe amakono a makina onyamula othamanga kwambiri, monga awa ochokera ku NCC Automated Systems, ali ndi kusintha kwanjira ndikuphatikiza kuthekera kofulumizitsa kutulutsa kwazinthu ndikulola kusintha kosavuta kwa kukula kwazinthu ndi ma SKU.Zithunzi mwachilolezo cha NCC Automation Systems
Kaya kubweza, kubwezeretsanso kapena kuyika kwatsopano, makina otumizira ayenera kutengera makina omwe alipo, kugwiritsa ntchito mphamvu zochepa komanso kukhala anzeru kuposa kale - otha kuzolowera kusintha kwazinthu kapena kukula kwake pakasintha.Nthawi yomweyo, ukhondo uyenera kukwaniritsa miyezo ya FDA, USDA ndi 3-A yaukhondo wamkaka.Ma projekiti ambiri onyamula katundu amakhala okhudzana ndi ntchito ndipo nthawi zambiri amafunikira ntchito yokonza.Tsoka ilo, nkhani zogulira ndi ntchito zimatha kuchedwetsa kwambiri mapulojekiti opangidwa mwachizolowezi, kotero kukonzekera kokwanira ndi kukonza ndikofunikira.
Malinga ndi kafukufuku waposachedwa wa Research and Markets, "Conveyor Systems Market by Viwanda", kukula kwa msika wapadziko lonse lapansi wamagetsi akuyembekezeka kukula kuchokera ku US $ 9.4 biliyoni mu 2022 mpaka US $ 12.7 biliyoni mu 2027, kukula kwapachaka kudzakhala 6% .Madalaivala ofunikira amaphatikizanso kukhazikitsidwa kwa njira zoyendetsera zinthu zodziwikiratu potengera momwe ma niche amagwirira ntchito m'mafakitale osiyanasiyana ogwiritsa ntchito kumapeto, komanso kufunikira kokulirapo kwa katundu, makamaka m'misika ya ogula / ogulitsa, zakudya ndi zakumwa.
Malinga ndi lipotilo, kupitilizabe kugulitsa ndalama pakufufuza ndi chitukuko ndi opanga makina otumizira ma conveyor system ndikukula kwa maukonde othandizira kudzayendetsa kufunikira kwa mayankho a ma conveyor panthawi yanenedweratu.Malinga ndi bungwe la United Nations Industrial Development Organisation, kugwiritsidwa ntchito kwa katundu m'maiko otukuka kudzafika pafupifupi US $ 30 thililiyoni pofika chaka cha 2025. Kukula kumeneku kukuyembekezeka kukulitsa kulowa m'mafakitale komanso kufunikira kwa njira zogwirira ntchito bwino.
Ngakhale ntchito zina zapadera m'makampani azakudya (mwachitsanzo, zakudya zambiri ndi zouma) nthawi zambiri zimakhala ndi makina onyamula ma tubular (monga vacuum, kukoka, ndi zina), kafukufuku akuwonetsa kuti zotengera malamba zimayembekezeredwa kukhala gawo lalikulu kwambiri potengera mtundu.komanso chimodzi mwa zigawo zodziwika kwambiri.misika yomwe ikukula mwachangu.Zonyamula malamba zimatha kunyamula ma voliyumu akulu pamtengo wotsika kwambiri pa kilometre imodzi kuposa ma conveyor ena ndipo amatha kuyenda mtunda wautali mosavuta komanso pamtengo wotsika.Ngakhale ntchito zambiri zazakudya ndi zakumwa zimagwiritsa ntchito machubu osindikizidwa kuti achepetse fumbi komanso kukhala aukhondo, kafukufuku akuwonetsa kuti zotengera malamba zimagwira ntchito bwino ndi makina apadera onyamula zakudya ndi zakumwa, makamaka pakupakira ndi kusungirako / potumiza.
Mosasamala kanthu za mtundu wa conveyor, ukhondo ndi chinthu chofunikira kwambiri pamakampani athu."Kusintha zofunikira zaukhondo kumapitirizabe kukhala mutu wofunikira pakati pa opanga zakudya ndi zakumwa," adatero Cheryl Miller, mkulu wa malonda ku Multi-Conveyor.Izi zikutanthauza kuti pakufunika kwambiri makina omangira zitsulo zosapanga dzimbiri zomangidwa motsatira malamulo okhwima azaumoyo monga FDA, USDA kapena mabungwe aza mkaka.Kutsatira kungafunike kumangidwa kwa bawuti, zotchingira zoteteza ndi zowotcherera mosalekeza, zothandizira zaukhondo, mabowo oyeretsera, mafelemu achitsulo chosapanga dzimbiri ndi zida zoyezera mphamvu zamagetsi, komanso miyezo yaukhondo ya 3-A imafunikira chiphaso chenicheni.
ASGCO Complete Conveyor Solutions imapereka malamba, osagwira ntchito, otsuka lamba a pulayimale ndi achiwiri, kuwongolera fumbi, zida zapa bolodi ndi zina zambiri, komanso ntchito zosamalira ndi kukonza, kuphatikizika kwa lamba ndi scanning laser.Woyang'anira zamalonda Ryan Chatman adati makasitomala ogulitsa zakudya akufunafuna malamba onyamula tizilombo toyambitsa matenda ndi malamba am'mphepete kuti apewe kuipitsidwa kwa chakudya.
Kwa onyamula malamba achikhalidwe, kugwiritsa ntchito malamba am'mphepete kumatha kukhala komveka pazifukwa zingapo.(Onani FE Engineering R&D, June 9, 2021) FE amafunsa Kevin Mauger, Purezidenti wa SideDrive Conveyor.Atafunsidwa chifukwa chomwe kampaniyo idasankhira cholumikizira choyendetsedwa m'mphepete, Mauger adanenanso kuti chotengeracho chikhoza kuyendetsedwa pamalo angapo kuti chisungike ngakhale lamba.Kuonjezera apo, chifukwa palibe zodzigudubuza kapena makola, chotengeracho chimakhala chosavuta kuyeretsa, chomwe chimathandiza kuchepetsa chiopsezo cha kuipitsidwa kwa chakudya.
Komabe, ma conveyo a malamba okhala ndi zodzigudubuza/ma mota odziyimira pawokha ali ndi maubwino angapo kuposa ma gearbox wamba ndi ma mota, makamaka paukhondo.Purezidenti wa Van der Graaf Alexander Canaris adawonetsa zovuta zina pokambirana ndi dipatimenti ya R&D ya FE Engineering zaka zingapo zapitazo.Popeza ma mota ndi magiya ali mkati mwa ng'oma ndipo amasindikizidwa ndi hermetically, palibe ma gearbox kapena ma motors akunja, ndikuchotsa malo oswana mabakiteriya.Pakapita nthawi, chitetezo chazigawozi chakweranso kukhala IP69K, zomwe zimapangitsa kuti zitsukidwe ndi mankhwala owopsa.Msonkhano wodzigudubuza umagwirizana ndi malamba onyamula a thermoplastic okhala ndi ma sprocket system kuti apereke indexing yoyendetsedwa ndi malo.
ASGCO's Excalibur Food Belt Cleaning System imadula mtanda womata kuchoka pa lamba usanapitirire, zomwe zimapangitsa lamba kukhala wokhotakhota kapena kugwidwa ndi ma bearing kapena mbali zina.Chipangizochi chingagwiritsidwe ntchito ndi zinthu zina zomata monga chokoleti kapena mapuloteni.Chithunzi mwachilolezo cha ASGCO
Kuyeretsa ndi kuchepetsa nthawi yopuma ndizofunikira kwambiri masiku ano, ndipo kuyeretsa m'malo (CIP) kumakhala kofunika kwambiri kusiyana ndi kukhala bwino.Rick Leroux, wachiwiri kwa purezidenti komanso manejala wamkulu wa Luxme International, Ltd., wopanga makina onyamula ma tubular chain conveyor, akuwona chidwi chokulirapo pa zotengera za CIP.Kuphatikiza apo, ma conveyors nthawi zambiri amakhala ndi zida zoyeretsera zida zolumikizirana kuti atalikitse nthawi pakati pa kuyeretsa.Zotsatira zake, zida zimayenda bwino ndipo zimatha nthawi yayitali.Chotengeracho, Leroux adati, ndikuti nthawi yayitali pakati pa kutsukidwa kwamankhwala angapo musanatsukidwe konyowa kumatanthawuza kuchulukira kwa nthawi komanso kupanga mzere.
Chitsanzo cha chida chotsuka lamba ndi dongosolo la ASGCO Excalibur lotsuka lamba la chakudya lomwe linayikidwa mu bakery ku Midwest.Akaikidwa pa lamba wotumizira, chipika chachitsulo chosapanga dzimbiri (SS) chimalepheretsa mtanda kunyamulidwa.M'mafakitale, ngati chida ichi sichinakhazikitsidwe, mtanda wobwererawo sudzachoka pa lamba, umadziunjikira pamwamba pa lamba ndipo umathera pa chodzigudubuza chobwerera, kuchititsa kuyenda kwa lamba ndi kuwonongeka kwa m'mphepete.
Wopanga ma tubular drag conveyor Cablevey akuwona chidwi chochuluka kuchokera kwa opanga zakudya ndi zakumwa ponyamula zosakaniza zambiri ndi zakudya zozizira, atero Clint Hudson, director of sales.Ubwino wogwiritsa ntchito chubu chotumizira zinthu zouma ndikuti umachepetsa fumbi ndikusunga malo ozungulira.Hudson adati chidwi cha mapaipi a kampani ya Clearview chikukulirakulira chifukwa mapurosesa amatha kuwona zomwe zikuchitika mkati mwazogulitsa ndikuyang'ana ma conveyors kuti akhale aukhondo.
Leroux akuti kusamala zaukhondo pakuyika ndikofunikira monganso pakupanga.Mwachitsanzo, adandandalika mfundo zazikulu:
Leroux adanenanso kuti mapurosesa akukhudzidwa ndi kugwiritsa ntchito mphamvu.Iwo angakonde kuwona mphamvu ya 20-horsepower kuposa 200-horsepower.Opanga zakudya akuyang'ananso machitidwe ndi zida zokhala ndi phokoso lochepa la makina omwe amakwaniritsa miyezo ya mpweya wabwino wa zomera.
Kwa mafakitale atsopano, zitha kukhala zosavuta kusankha zida zotumizira ma modular ndikuziphatikiza mu dongosolo limodzi.Komabe, ikafika nthawi yokonzanso kapena kusintha zida zomwe zilipo, mapangidwe apangidwe angafunikire, ndipo makampani ambiri onyamula katundu amatha kugwiritsa ntchito machitidwe a "mwambo".Zachidziwikire, vuto limodzi lomwe lingakhalepo pazida zodzitchinjiriza ndi kupezeka kwa zida ndi ntchito, zomwe ena ogulitsa amanenabe ngati vuto pakukonza masiku enieni amalize ntchito.
"Zambiri mwazinthu zomwe timagulitsa ndizomwe zimapangidwira kuti zikwaniritse zosowa zamakasitomala," adatero Hudson wa Cablevey."Komabe, makasitomala ena ali ndi zofunikira zenizeni zomwe zigawo zathu sizingakwaniritse.Dipatimenti yathu ya engineering imapereka ntchito zamapangidwe kuti zikwaniritse zofunikira izi.Zopangira mwamakonda zimatenga nthawi yayitali kuti zifikire makasitomala kuposa zomwe timagulitsa pashelefu, koma nthawi zobweretsera ndizovomerezeka ”
Zosowa zambiri zama conveyor zitha kukwaniritsidwa ndi makina ogwirizana ndi chomera kapena chomera china.ASGCO imapereka ntchito zambiri zamapangidwe ndi zomangamanga," adatero Chatman.Kupyolera mu mabwenzi ake ambiri, ASGCO ikhoza kuchepetsa kwambiri mabotolo operekera katundu ndikupereka katundu ndi ntchito panthawi yake.
Miller wa Multi-Conveyor's Miller adati: "Misika yonse, osati zakudya ndi zakumwa zokha, ikukumana ndi zovuta zosayembekezereka"Zolakwika zonsezi zimapangitsa kuti pakhale kufunikira kwa zinthu zomwe zatha.katundu, kutanthauza: "Tikufuna chinachake, ndipo tinkachifuna dzulo."Makampani olongedza katundu akhala akuyitanitsa zida kwa zaka zambiri, ndi nthawi yosinthira pafupifupi miyezi iwiri.Zomwe zikuchitika padziko lonse lapansi sizikuyenda bwino posachedwa.Kukonzekera pasadakhale zida zokulitsira mbewu, podziwa kuti zogulira zizipitilira mulingo woyenera, ziyenera kukhala zofunika kwambiri kwamakampani onse a FMCG.
"Komabe, timaperekanso ma conveyors awiri omwe adapangidwa kale kuti atumizidwe panthawi yake," Miller akuwonjezera.The Success Series imapereka maunyolo okhazikika, osavuta, owongoka omwe safuna kuwotcha.Purosesa imasankha m'lifupi mwake ndi ma curve ndipo imapereka zosankha zautali.Multi-Conveyor imaperekanso masinthidwe aukhondo a Slim-Fit muutali ndi m'lifupi mwake.Miller adati ngakhale akufunika kwambiri, akadali otsika mtengo kuposa njira zotumizira anthu.
Posachedwapa Multi-Conveyor yakhazikitsa njira yopangira nkhuku zowundana.Monga momwe zimakhalira masiku ano, kusinthasintha ndikofunikira kuti zinthu ziziyenda.Mavuto omwe akukumana nawo ndi awa:
Zogulitsa zina zimangofunika makina awiri okha onyamula kuti apereke mankhwalawo munjira ziwiri mwachindunji ku X-ray system.Chikwama chimodzi chikalephera, katunduyo amasamutsidwa ku chikwama chachitatu ndikusamutsidwa kupita ku makina osinthira, omwe amayikidwa kuti apereke matumbawo kunjira ina yotumizira ngati nthawi yatha.Chikwama tsopano chilibe kanthu.
Zogulitsa zina zimafunikira makina atatu onyamula kuti akwaniritse zofunikira.Wopakira wachitatu amapereka katunduyo kumakina osamutsira, omwe amagawa matumbawo mofanana pakati pa ma conveyors awiri apamwamba osunga zosunga zobwezeretsera pamakina opakira.Kuthamanga kwachitatu kwa makina olongedza ndikulowetsamo kulumikizana kwa servo mmwamba / pansi pamseu uliwonse.Lamba wa servo pamtengo wotsika amalola matumba kuchokera kumtunda wapamwamba kuti agwere mu dzenje lopangidwa ndi lamba wa servo.
Makina oyendetsa ma conveyor ambiri ndi ma thumba onyamula katundu ndi gawo la dongosolo lalikulu lomwe limaphatikizanso chilichonse kuyambira mizere iwiri yotsitsa mpaka mitsinje yotsitsa imodzi, indexing yathunthu yamilandu ndi kuphatikiza, zowunikira zitsulo, cholumikizira chapamwamba ndiyeno mzere wa palletizing..CPU.Chikwama cha thumba ndi bokosi chimayendetsedwa ndi PLC ndipo chimaphatikizapo ma drive opitilira XNUMX ndi ma servos angapo.
Kukonzekera machitidwe akuluakulu ogwiritsira ntchito zinthu nthawi zambiri kumaphatikizapo zambiri kuposa kungoyika kapena kuika zonyamulira mu dongosolo.Kuphatikiza pakukwaniritsa zofunikira zanyumbayo, zotengera zonyamula katundu ziyeneranso kukwaniritsa zofunikira zamagetsi, kukhala ndi zida zogwirizana, ndikukwaniritsa dzimbiri, kuchuluka kwa ntchito, kuvala, ukhondo komanso kusamutsa zinthu zofunika, adatero Leroux.Chotengera chopangidwa mwachizolowezi nthawi zambiri chimakhala chinthu chabwinoko chomwe chimapangidwira kuti chipereke mtengo wokwera kwa nthawi yayitali kwa purosesa chifukwa chimapangidwa kuti chikwaniritse zosowa za pulogalamu inayake.
Kagwiritsidwe ntchito ka conveyor wanzeru zimatengera zomwe purosesa yazakudya ikufuna mu pulogalamu inayake.Kukhuthula thumba lalikulu la ufa kapena granular mu chidebe, mungafunike kungoyatsa kapena kuzimitsa sikelo.Komabe, Chatman akuti automation ndi chinthu chofunikira kwambiri pakupangitsa kuti ma conveyor aziyenda bwino.Mphamvu yoyendetsa makina pomaliza ndikuwongolera mtundu wazinthu zomwe zamalizidwa komanso kuthamanga kwadongosolo.
Multi-Conveyor imagwiritsa ntchito ukadaulo wowongolera ukadaulo wolumikizana ndi kapangidwe kantchito."Timagwiritsa ntchito ma HMI ndi ma servo drives kuti tisinthe mwachangu komanso moyenera pamapangidwe osiyanasiyana, ma cartoning ndi ma palletizing mizere," akutero Miller."Kusinthasintha kwa mawonekedwe azinthu, kulemera kwake ndi kukula kwake kumaphatikizidwa ndi kuchuluka kwa zokolola komanso kukula kwamtsogolo."machitidwe olankhulana.
Leroux adati ngakhale ma conveyor anzeru akupezeka kuchokera kwa ogulitsa angapo, sanafikire pamlingo wokulirapo chifukwa cha ndalama zazikulu zophatikizira zida zanzeru ndi ma phukusi owongolera omwe amafunikira kuti agwiritse ntchito zomwe zasonkhanitsidwa kuchokera kwa otumiza.
Komabe, akuti dalaivala wamkulu wamakampani opanga zakudya kuti apange ma conveyors anzeru ndikufunika kutsatira ndikutsimikizira njira yoyeretsera pogwiritsa ntchito ukhondo wa CIP pamalo owonongeka, RTE kapena kusamutsira ku ma CD.
Monga gawo la pulogalamu yoyeretsa, ma conveyor anzeru amayenera kujambula batch SKU ndikugwirizanitsa SKU ndi kutentha kwa madzi, nthawi yonyowa, kuthamanga kwa kupopera, kutentha kwa madzi, komanso kuyeretsa konyowa kwa alkali iliyonse, asidi, ndi sanitizer pamayendedwe a ukhondo.Kuyeretsa siteji.Leroux akuti masensa amathanso kuyang'anira kutentha kwa mpweya ndi nthawi yowuma panthawi yowumitsa mpweya wotentha.
Kutsimikizira kwa kayendetsedwe ka ukhondo kosalekeza ndi kochitidwa mosamala kungagwiritsidwe ntchito kutsimikizira kuti palibe kusintha kwa ndondomeko yotsimikiziridwa ya ukhondo.Kuwunika kwanzeru kwa CIP kumachenjeza wogwiritsa ntchitoyo ndipo kumatha kuletsa/kuchotsa njira yoyeretsera ngati zoyeretsera sizikukwaniritsa magawo ndi ma protocol omwe amapanga chakudya.Kuwongolera uku kumachotsa kufunika kwa opanga zakudya kuti athane ndi magulu ochepera omwe ayenera kukanidwa.Izi zimalepheretsa mabakiteriya kapena ma allergen kulowetsedwa m'chinthu chomaliza asanapake kuchokera ku zida zotsukidwa molakwika, potero zimachepetsa chiopsezo chokumbukira zinthu.
"Ma conveyors anzeru amathandizira kugwira mofatsa komanso kubereka bwino pakupanga zakudya zokonzeka kudya," FE, Okutobala 12, 2021.
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Nthawi yotumiza: Oct-13-2023